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Industrial ring for a plant floor and substation room

A system integrator automating a plant floor needed switches that survive a cabinet at 55 °C, keep a ring closed after a cable fault, and reach a substation room 400 m away over fibre.

Industrial ring for a plant floor and substation room

The requirement

The plant floor had 14 machine cells on copper links up to 90 m, a cabinet that reached 55 °C in summer, and a substation room 400 m away that had to be on the same network. The previous installation used office switches in a sealed cabinet; two of them failed within a year and one failure stopped a line for half a shift.

What was specified

ModelQtyRole in the project
RIS1000-16G-2F616-port industrial switch with 2 fibre ports, ring node per cell group
RS1004K-2S-I44-port industrial PoE for sensors and IP cameras at the cell
RS1001KP-1S2PoE optical converter for the 400 m link to the substation room

Why this split

The ring nodes carry the traffic that must not stop, and the fibre pair lets a cable fault close the ring instead of splitting the floor. The small 4-port PoE units sit inside the machine cells, where a 16-port chassis would not fit and where only two or three devices need power. The converter pair carries the substation room over fibre, so the distance stops being a copper-length problem and becomes a fibre-budget problem.

Result

  • Cabinet temperature is no longer a switch specification question: fanless industrial units rated for the enclosure temperature replaced the office switches.
  • A fibre cut on one ring segment is now a redundancy event, not a line stop.
  • The substation room joined the plant network without a second copper run or a media converter from another brand.

Customer and site details are anonymised. Ring configuration and temperature rating must be confirmed against the actual cabinet and cable schedule.

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